Project Summary
Because sterilization is often only considered after a medical device has been fully engineered and
manufactured, the costs associated with failing to meet regulatory sterilization requirements are astronomical.
In the best case, the sterilization configuration can be iteratively modified until the regulatory requirements are
met. This is an expensive and time-consuming endeavor. However, it is still preferable to the worst cases of
having to redesign parts of the device or abandoning the device all together.
This “trial-and-error” approach is prevalent throughout all aspects of sterilization. As another example, when
choosing between sterilization methods, medical device companies often rely on rules-of-thumb which may
lead to a suboptimal choice for their device.
As such, the medical device industry is in need of a tool that will allow them to consider sterilization
requirements early in the product development process, in the same way they would consider other
engineering concerns such as thermal management, stress distributions, and environmental sensitivity. The
incorporation of such a tool into the product development process will allow for a first-class consideration of
medical device safety as it relates to sterilization, which has a positive impact on public health.
This project proposes to fill this gap in the computer-aided engineering market by developing a simulation tool
capable of predicting the outcome of radiation sterilization without having a fully engineered or manufactured
product. From only the Computer Aided Design (CAD) model of the device, the proposed software will be able
to calculate the full three-dimensional dose distribution that would be delivered during radiation sterilization
processing. By leveraging the massively parallel architecture of Graphical Processing Units (GPUs), the
simulations will be fast and user-friendly.
Developing such a simulation tool involves architecting a way to score the three-dimensional dose distribution
on a GPU, as well as implementing the physics of radiation sterilization. By following an incremental
development approach and benchmarking against established simulation libraries and measurements at
contract sterilizers, this project will result in an accurate and verified prototype of a simulation tool for the
medical device market.